Subsea Solutions
In subsea solutions, where operations occur at great depths and under extreme conditions, the need for speed, accuracy, and reliability in bolting applications is even more critical. FASTORQ provides solutions that help ensure the safe and efficient operation of underwater infrastructure, supporting the successful execution of critical offshore projects such as oil and gas extraction, underwater constuction and more.
Speed
Subsea operations often involve complex and time-sensitive tasks, such as installing or maintaining equipment on the seafloor. Fast, efficient bolting systems are essential to reduce the time spent on each task, as delays can significantly impact project schedules and costs. Automated or remotely operated bolting tools designed for subsea environments help accelerate these processes, minimizing the time required for assembly and adjustments.
Accuracy
Precision in subsea bolting is crucial due to the high pressures and challenging conditions underwater. Accurate torque control ensures that connections are securely fastened to withstand the extreme forces and prevent leaks or structural failures. Advanced measurement systems and precision-engineered tools are used to achieve the exact specifications required for subsea assemblies, ensuring long-term reliability and performance.
Reliability
The harsh subsea environment demands exceptionally reliable bolting solutions. Tools and systems must be designed to endure high pressures, corrosive saltwater, and low temperatures without failing. High-quality, corrosion-resistant material and rigorous testing are essential to ensure that the bolting systems can operate reliably throughout their service life, even in remote and challenging conditions.
There’s only one like it in the world! When speed matters, only one torque wrench blows all the others out of the water: SpinTORQ.
SpinTORQ is the only low-profile, continuously rotating torque wrench available today. It provides 360-degree continuous rotation at incredibly fast speeds that are 36x faster at turning a nut than ratcheting hydraulic wrenches. Pair this speed with SpinTORQ’s ability to deliver full power in both forward and reverse, and you have dramatic timesaving benefits.
Everyone knows that dive time is expensive. A subsea flange that normally takes two hours to make-up with a hydraulic ratcheting wrench can be completed in less than 30 minutes with the SpinTORQ! The SpinTORQ is a game changer in shutdown/turnaround situations where multiple ranges must be bolted and equipment needs hydrostatic testing to bring a unit back online.
All SpinTORQ models are covered for three years with the added benefit free warranty extension with our annual free inspection and calibration program.In addition to the 10 standard models, FASTORQ engineers will design and custom build SpinTORQ wrenches to meet a customer’s special needs. Don’t let ratcheting hydraulic torque wrenches slow your project down any longer. Save time and money with SpinTORQ.
AutoSPLITTER can cut through the largest frozen nuts in just seconds, with virtually no risk of injury or accident. It’s easy. Simply slip AutoSPLITTER head over the nut and apply hydraulic pressure. One stroke of the cylinder frees even the most corroded nut.
The AutoSPLITTER is fast, with setup less than a few minutes and the entire removal proccess lasing just 20-30 seconds. This results in reduced downtime and higher money savings overall. It's also safe. No hammers or flames are used. The operator has hands off during the operations. AutoSPLITTER cuts smoothly so that there is no danger to the operator or the surrounding equipment. You can easily calibrate the cutting chisel so it's precise and only cuts the nut, with no damage to the bolt or stud threads. The AutoSPLITTER cuts through even the hardest of nuts. You can use it for both inch and metric sizes, and with virtually any shape nut. All you'll hear is the hum of the hydraulic pump and a reassuring "snap" when the nut is cut. There's no noise pollution or risk of noise related injury. The AutoSPLITTER is specially designed so you can work from more angles and in more applications than competing models. It's durable and made to last. Our special metallurgy, geometry and hardening process make our chisels good for dozens of cuts before resharpening or replacing.
Some jobs just call for speed. When time matters, double your performance with FASTORQ’s Double Cutting Nut Splitter®. Available in 11/16 inch to 4-1/4 inch cutting range, cutting across the flats just became faster and easier. The Double Cutting AutoSPLITTER works by eliminating the need to move the nut splitter to a second position 180 degrees from the first to break the nut from the stud! That’s a serious time saving benefit.
AutoSPLITTER Double Cutting Nut Splitters are now available with a double acting cylinder. This replaces the single acting, spring return cylinder on the 25, 55 and 100 ton models. It provides faster retract of the advancing chisel and improved sealing performance in subsea applications. Please ask for the double acting cylinder option when requesting a quotation for subsea use.
ZipNuts were first developed to NASA’s requirements for a Space Shuttle flight in 1989. The technology works like this: A ZipNut can be installed by simply pushing it onto a bolt in one motion, eliminating the difficulty of threading a traditional nut. When the ZipNut reaches the end of the bolt’s threads, it can then be tightened by simply twisting it. Now this same technology used by astronauts for assembly and repair jobs in space is offering many down-to-earth solutions, as well.
Produced in a number of different sizes and materials – such as stainless steel, aluminum, titanium, ferralium, brass and even plastic – the earth-bound industries that benefit from them are as diverse as the materials themselves. ZipNuts can be found in medical equipment, tire manufacturing machines, subsea pipe laying equipment, power plants and fire hoses, just to name a few.
These fastening mechanisms are used in the same ways as their traditional counterparts, but with the added flexibility of speedy installation and removal, and in some cases, even added strength. One such strength benefits in high-pressure connections, where the pressure actually works with the connector to make it more secure. Another big advantage ZipNuts have over traditional threaded fasteners is their ability to work in spite of problems like rust, paint and damage that would normally prevent traditional connections from being made. ZipNuts also come in a Double Zip® option that slides onto the nut in the same manner as the original, but give users the option to also remove the nut the same way with one quick turn and slide off the bolt. It doesn’t get much easier than that!
The ZipTENSIONER is the only diverless tensioner on the market. Others make this claim with tensioners utilizing split nuts that must be manipulated by the ROV. This is very difficult if not impossible. The ZipTENSIONER simply slides on and off he bolt making installation and removal with an ROV possible in a single integrated unit. The ZipTENSIONER is also a huge time saver for nuclear applications and other limited exposure environments.
FASTORQ Hydraulic AutoSPREADERs are simple to use. Just by placing the AutoSPREADER jaws between the flange faces and turning the ratchet handle, you get 10,000 lb of spreading force in one pass. AutoSPREADERs create up to a 3-inch gap with no slipping thanks to their serrated jaws. Perfect for lifting, leveling, lowering and aligning, AutoSPREADERs are a great choice when safety and strength are needed.0
Pair the power of hydraulics with the versatility of the FASTORQ Hydraulic AutoSPREADER to get 10,000 lb of spreading force per flange spreader. Multiple spreaders can even be powered by just one standard pump. Each AutoSPREADER creates up to a 3-inch gap in a single pass and is perfect lifting, leveling, lowering and aligning. With serrated jaws to provide security while spreading, FASTORQ’s Hydraulic Auto-SPREADERs are a smart choice when safety and strength are necessary.